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INTRODUCTIONA little over ten years ago a short field report on light gauge, cold-formed steel stud framing was prepared for the Ceramic Tile Institute. Since that time there have been developments and improvements in steel stud designs and some new restrictions. The new limits emanate particularly from the American Iron and Steel Institute (AISI) who have produced specifications relating to the design of cold-formed light gauge steel sections. Building codes, including the Uniform Building Code, have adopted the AISI specifications by reference so they are now part of the code. At the present time there are still only minimal specific references
to steel stud framing in building codes. There is on going activity on the part
of AISI and the National Association of Home Builders (NAHB) to obtain inclusion
for this method of framing structures in the CABO One and Two Family Dwelling
Code, which could influence building codes used all across the country. Currently,
the only requirement in present editions of the code is the same as it was in
1982 and that is Sec. 1610.2, which differentiates allowable deflection in interior
walls to the type of finish applied to the stud framing. Sec. 1610.2 of the 1984 UBC requires that interior walls, permanent and temporary
partitions which exceed 6 feet in height, shall be designed to resist all loads
to which they are subjected but not less than 5 pounds per sq. ft. applied perpendicular
to the wall. The deflection of such walls shall not exceed 1/ 240 of the span
for walls with brittle finishes and 1/ 120 of the span for flexible finishes.
A maximum deflection of 1/ 360 would not be too conservative for the surfaces.
The original CTI Field Report on steel stud framing addressed conditions typically
found in non-residential construction. Times have changed as more and more residential
developers are switching to steel stud framing from wood framing for both economic
and quality reasons. With this in mind, this revised Field Report will reflect
steel stud framing conditions found in both residential and commercial work to
be finished in ceramic tile or smooth troweled plaster. DISCUSSION At the date of the preparation of this report the following steel stud manufacturers
were listed by the ICBO-ES as having current evaluation reports:
Most of these manufacturers produce technical brochures with helpful details,
tables and specifications. These documents can be valuable aids in selecting and
detailing steel stud framing. Due to the brittleness of ceramic tile (and plaster), the conservative architect
or designer would be well advised to limit deflection of tile faced surfaces to
1/ 360 or more, depending on the size of the tile being used. This means that a wall 15'-0" high must not be allowed to "bow" under wind
pressure or other loads more than one half inch (1/ 2"). Otherwise, cracking of
tile and/ or spalling of grout joints will result. Explanation: Maximum deflection
= L/ 360. L = 15 feet or 180 inches. There are several factors which can influence the walls "stiffness" or resistance
to deflection.
Make stud spacing closer. Increase the gauge and/ or width of the stud. Use
different type of stud with superior physical properties. Generally speaking, steel studs are classified as loan bearing (structural)
or non-load bearing. Load bearing studs, in commercial construction, are almost always assembled
by welding the studs to the top and bottom runner tracks. Union lathers and carpenters
have an opportunity to become certified during their apprentice training. Building
codes require that welding of steel studs be done by certified welders. Screw connections have become standard for load bearing walls and partitions
in residential work. The UBC Evaluation Service has recently adopted a minimum
acceptance criteria for self-drilling screws used to assemble light gauge cold-formed
steel. This will enable screw manufacturers to establish values for their various
fasteners in different thicknesses of steel. Pan head or wafer head screws are preferred for connecting steel studs to
tracks, bridging and other sections. They are also used for attaching metallic
lath to the studs. Although metallic lath can also be applied with wire ties or
clips, screws are preferred because they serve to fill the holes they made in
the moisture barrier. Solid sheathing such as plywood, gypsum or fiber reinforced cement board may
be effectively attached to studs Whatever type of fastener is used to affix collateral materials to steel stud
framing in moisture exposed areas; Non-load bearing studs are almost always screw connected except possibly
in certain curtain wall applications. Many have flanges as much as 2 inches wide,
which makes the construction of butt joints of collateral materials PRECAUTIONS Assuming that the architect or engineer has selected a section and stud spacing
which has provided the required stiffness, and the framing -has been properly
installed, the major concern should be over any excessive cutting or splicing
of members by mechanical trades which could affect the physical properties of
the studs. ASTM and AISI specifications set forth the finish of the studs so any evidence
of excessive oxidation or rusting should be noted and corrected. Steel studs installed in loan bearing applications should seat firmly into
the bottom and top runner tracks so that undue force is not exerted on the welds
or fasteners. When steel stud framing, in non-load bearing applications, might be subject
to vertical loads from above, the top runner track should be friction fit only
and not mechanically attached to the studs. This will afford relief from these
external stresses which could deform the framing. Where vertical stress relief joints are to be installed in plastered or tiled steel stud framed walls, it is recommended that double studs be installed in order to provide support for the separate flanges of the joint and the lath, which should be cut at this location. Building paper behind the lath must be maintained continuously. |