- INTRODUCTION
- It is somewhat bewildering to understand why deep concern and adequate preparation
is made to keep rain from entering a building but little attention is paid to
the shower area which handles a thousand times as much water.
- For years the shower, with membrane installed, has been the place to deposit
rubbish, grounds off of the medicine cabinet complete with nails and anything
else in the structure that is no longer wanted.
- Why this abuse of the insurance policy that you have to prevent water from
entering the structure, with full knowledge that if it leaks it will cause damage
and structural deterioration?
- The Ceramic Tile Institute has worked with building officials to work out
the requirements for good waterproof membranes.
- EXCERPTS ON UNIFORM PLUMBING CODE REQUIREMENTS(See Uniform Plumbing
Code for Full Details).
- All lining materials must be pitched 1/4 inch per foot to weep holes in the
sub-drain by means of a smooth solidly formed sloping sub-base.
- The membrane must extend upward on the side walls and rough jambs of the shower,
to a point not less than 3 inches above the top of the finished dam or threshold.
- The membrane must extend outward over the top of the rough threshold and be
turned over and fastened on the outside face of both the rough threshold and the
jambs.
- Non-metallic shower sub-pans or linings shall be built up on the job site
and consist of not less than 3 layers of standard grade 15 lb. asphalt impregnated
roofing felt. After the first layer each succeeding layer must be thoroughly hot
mopped to that below, on the basis of 20 lb. of asphalt per layer per square.
All corners must be carefully fitted and made strong and water tight by folding
or lapping, and each corner reinforced with a suitable woven glass fiber webbing
hot mopped into place.
- Linings shall be properly recessed and fastened to approved backings so as
not to occupy the space required for the wall covering and shall not be nailed
or perforated at any point .which will be less than I inch above the finished
dam or threshold.
- The Code allows the use of lead and copper membranes and also has wording
to allow the use of other non-metallic membranes. However, many municipalities
will not allow their use.
- All linings are required to be tested for water tightness by being filled
to the top of the rough threshold for a period of time sufficient to establish
their water tightness, usually 24 hours.
The test plug is required to be placed so that both the upper and undersides of
the lining are subjected to the water test at its point of contact with the sub-drain.
- A ring of absorbent material must be placed around the weep holes to keep
them open when the finished materials are installed.
- A reinforcing wire is required in the approximate center the mortar bed and
approved waterproofing additive is required in the setting bed.
- HOT MOPPED MEMBRANES
- Because of extensive tests run by the Ceramic Tile Institute our recommendation
is the use of the 3 layers of 15 lb. felt for the waterproofing membrane.
- There is no kinder place we can put the hot mopped membrane than in a dark,
cool shower. Field experience has proven that they are practically endless in
life expectancy if installed as above noted.
- OTHER MEMBRANE
- Prefabricated multiple layer membranes that are folded in place have shortcomings.
When the weather is exceptionally cold or exceptionally hot, these materials are
definitely affected and difficult to install. In addition, jamb guards are required
for waterproofing the very vulnerable spot where the top of the curb and the jamb
of the'shower intersect.
- One-ply membranes have some of the same difficulties noted above and in addition
extreme care must be taken not to puncture the one-ply.
- PREVENTING DAMAGE
- One municipality has prevented damage to the waterproof membrane by requiring
that no plaster be installed on-the walls of the shower and that the membrane
not be installed until after all other plastering is completed in the house. The
membrane is then installed and the shower turned over to the tile men. It is then
their responsibility in the event the shower leaks.
- Precautions should always be taken to prevent damage to the waterproof membrane
during the tile installation.
- CONCLUSION
- Before your men install the tile, be.sure the membrane complies with the Uniform
Plumbing Code. Basically, this means an adequate membrane over a pre-sloped floor.
- Protect the waterproof membrane from damage.
- Be sure the setting bed is reinforced with wire placed in the approximate
center.
- Use an approved additive for waterproofing the setting bed.
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